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Chemical Testing
WMT&R uses the latest spectrometer
technology, the ICP, combined with Graphite Furnace AA, to eliminate the
need for lengthy, classical wet chemical tests. These state of the art units provide increased analysis speed, element ranges, and sensitivity.
The Analytical Section of WMT&R works closely with our
physical and metallographic laboratories as a problem-solving tool in case of
material failures. In addition, you can rely on our Analytical Section for
material-overcheck tests, referee tests, and product verification tests as an
independent source.
Carbon, Sulfur, Hydrogen, Oxygen, and Nitrogen content in
steel and titanium is determined by the inert gas fusion thermal conductivity
method (ASTM E1019 and ASTM E1447) utilizing Leco instrumentation.
The basic test method initiates when
a specific specimen, contained in a small, single-use graphite or ceramic
crucible, is fused under a flowing carrier gas atmosphere. The particular type
of gas present in the sample is released in its molecular form in the flowing
gas stream, then is separated from other liberated gases,
such as carbon monoxide, and finely measured in a thermal conductivity cell. The
Lecos, in general, can read as low as one part-per-million or as high as five
percent.
Not only do the sample sizes vary for each type of
instrument, ranging from 0.25 gram to 1.0 gram, the samples can also be tested
in either solid or powder form. A blank and at least two standards are run with
one low standard and one high standard to encompass the expected range of the
sample. Each particular standard has acceptable tolerances to help ensure
accuracy, while duplicates are examined to aid precision.
Graphite furnace atomic absorption is
a routine technique for the determination of very low levels of trace metals in
a variety of sample types, such as metals, plants, oils, and water.
The basic technique, using ASTM E1184 specifications, involves a certain
amount of sample heated in a graphite tube furnace to provide a cloud of neutral
atoms. Light, emitted by a specific wavelength, is passed through the cloud, and
neutral atoms of this same element in the cloud absorb some of this light.
Thus, the intensity of the beam is decreased at the wavelength characteristic of
the element and is proportional to the concentration of the element in the test
solution.
Various chemical modifiers, such as palladium, citric
acid, and phosphoric acid help to lower the detection limits. These detection
limits typically range from 1 ppb to 50 ppb depending on the element and
specific wavelength. With the proper use of a chemical modifier, ash
temperatures for many elements can be increased by an average of 400 degrees
centigrade. This increased stability of the analyte at this higher temperature
reduces background absorbance and chemical interferences and can greatly improve
the determination of volatile elements in difficult sample matrices.
Automated dispensing is always employed, in which up to 50
samples can be analyzed with improved analytical precision and little
supervision. At the milligram-per-liter and microgram-per-liter levels, relative
standard deviations can be expected to have a normal range of 4 to7%.
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